Difference between revisions of "Laser cutter"

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{{Infobox tool inventory
−
 
+
|tool_name = Laser Cutter
 +
|image = LaserCutter.jpg
 +
|image_size =
 +
|alt =
 +
|caption =
 +
|owner = Midsouth Makers
 +
|category = CNC
 +
|model = Redsail X700
 +
|serial = 
 +
|status = available
 +
|availability = training
 +
|talk_to = A Board Member
 +
|purchase_date = 10/2014
 +
|disposal_date =
 +
|cost = 5000
 +
|dnh = yes
 +
|rtfm = yes
 +
|guides =
 +
|manuals = http://wiki.midsouthmakers.org/images/0/00/Redsail_Laser_Engraver_M700.pdf
 +
}}
 
== Location ==
 
== Location ==
−
The big red thing in the common area.
+
The two big red things in the Nerdery.
  
 
== Features ==
 
== Features ==
Line 11: Line 30:
  
 
== Safety ==
 
== Safety ==
−
'''Never let the machine run unattended especially when its cutting!'''
+
* '''Never let the machine run unattended especially when its cutting!'''
 +
* Always use approved materials. Some materials can release chlorine gas or catch fire.
 +
* Remember to pull bed leveling knob before running a job.
 +
* Run the machine with the interlock on. The interlock is a key switch that will override the option to turn the laser off when the door is opened.
 +
 
 +
===If a fire Occurs===
 +
*Immediately stop the laser, this will more than likely extinguish the fire.
 +
*If fire still exist, try to blow it out.
 +
*If fire still exist, spritz it with the water bottle. Notify the board.
 +
*All else fails, use the fire extinguisher. Notify board.
 +
 
 +
===Testing Plastics for Chlorine===
 +
A blow torch and copper wire will be needed for the test.
 +
*With a pair of pliers heat up the end of the copper wire and burn off any residue.
 +
*While still hot, touch a sample piece of the plastic you would like to cut with the hot end of the copper wire.
 +
*Place the wire back into the flame and burn the plastic. If the flame is blue/green the material is not safe and will emit chlorine gas when cut.
 +
 
 +
==Approved Materials==
 +
'''Note: If the material you want to cut isn't listed on this page, email the mailing list.'''
 +
 
 +
{| class="wikitable"
 +
! Material !! Safe to use with a laser cutter? !! Can you cut it? !! Can you engrave it? !! Notes
 +
|-
 +
| Acrylic || <span style="color:#009900">Safe!</span> || <span style="color:#009900">Yes</span> || <span style="color:#009900">Yes</span>
 +
|-
 +
| Wood || <span style="color:#009900">Safe!</span> || <span style="color:#009900">Yes</span> || <span style="color:#009900">Yes</span>
 +
|-
 +
| Paper/Cardboard || <span style="color:#009900">Safe!</span> || <span style="color:#009900">Yes</span> || Difficult
 +
|-
 +
| Foamcore Board || <span style="color:#009900">Safe!</span> || <span style="color:#009900">Yes</span> || Difficult || <span style="color:red">1/4" maximum thickness!</span>
 +
|-
 +
| Craft Foam/Foamies || <span style="color:#009900">Safe!</span> || <span style="color:#009900">Yes</span> || Difficult || <span style="color:red">use quick speeds, low power</span>
 +
|-
 +
| Vegetable Tanned leather || <span style="color:#009900">Safe!</span> || <span style="color:#009900">Yes</span> || <span style="color:#009900">Yes</span>
 +
|-
 +
| Steel || <span style="color:#009900">Safe!</span> || No || <span style="color:#009900">Yes (oxidize)</span>
 +
|-
 +
| Titanium || <span style="color:#009900">Safe!</span> || No || Yields a rainbow of colors depending on power.
 +
|-
 +
| Anodized aluminum || <span style="color:#009900">Safe!</span> || No || <span style="color:#009900">Yes (removes anodization)</span>
 +
|-
 +
| All other metals || <span style="color:#009900">Safe!</span> || No || Yes, if you use Cermark or other marking chemical.
 +
|-
 +
| Glass || <span style="color:#AAAA00">Mostly safe, don't breathe the glass dust.</span> || No || <span style="color:#009900">Yes</span>
 +
|}
  
 +
==Disallowed Materials==
 +
'''Under NO circumstances should the following materials be cut on the laser cutter:'''
 +
*Nylon
 +
*ABS
 +
*Polyethylene
 +
*Lexan/Polycarbonate
 +
*PVC
 +
*Vinyl
 +
*Teflon/PTFE
 +
*CF/Carbon Fiber
 +
*Foamcore Board >1/4" thick
  
 
== Feeds and Speeds ==
 
== Feeds and Speeds ==
Line 20: Line 94:
  
 
{| class="wikitable"
 
{| class="wikitable"
 +
! Material
 +
! Power (%)
 +
! Speed (mm/s)
 +
! Notes
 
|-
 
|-
−
| Material
+
| Acrylic (1/8in)
−
| Power (%)
 
−
| Speed (mm/s)
 
−
| Notes
 
−
|-
 
−
| 5mm Wood
 
 
|  
 
|  
 
|  
 
|  
 
|
 
|
 
|-
 
|-
−
| 1/2in Wood
+
| Acrylic (1/4in)
 +
| 100%
 +
| 10 mm/s
 +
|
 +
|-
 +
| Acrylic (1/2in)
 
|  
 
|  
 
|  
 
|  
 
|
 
|
 
|-
 
|-
−
| 3/4in Wood
+
| EVA Foam (~1/8in)
−
|  
+
| 40%
−
|  
+
| 75mm/s
 +
|
 +
|-
 +
| Foam Poster Board (3/16in)
 +
| 25%
 +
| 100mm/s
 +
|
 +
|-
 +
| MDF (1/4in)
 +
| 100%
 +
| 6 mm/s
 +
|
 +
|-
 +
| Poster Board
 +
| 45%
 +
| 150mm/s
 +
|
 +
|-
 +
| Vegetable-Tanned Leather (~1.5mm)
 +
| 40%
 +
| 50mm/s
 
|
 
|
 
|-
 
|-
−
| 1/8in Acrylic
+
| Wood (5mm)
−
|  
+
| 55%
−
|  
+
| 10mm/s
 
|
 
|
 
|-
 
|-
−
| 1/4in Acrylic
+
| Wood (1/4in)
−
|  
+
| 95%
−
|  
+
| 15mm/s
 
|
 
|
 
|-
 
|-
−
| 1/2in Acrylic
+
| Wood (1/2in)
−
|  
+
| 75%
−
|  
+
| 3mm/s
 
|
 
|
 
|}
 
|}
Line 59: Line 157:
 
===Engraving===
 
===Engraving===
  
 +
{| class="wikitable"
 +
! Material
 +
! Power (%)
 +
! Speed (mm/s)
 +
! Notes
 +
|-
 +
| Wood
 +
| 23%
 +
| 300mm/s
 +
| 0.2mm Depth
 +
|-
 +
| Acrylic
 +
| 30%
 +
| 20mm/s
 +
| 3.5mm Depth
 +
|-
 +
| Acrylic
 +
| 30%
 +
| 50mm/s
 +
| 1.3mm Depth
 +
|-
 +
| Acrylic
 +
| 30%
 +
| 100mm/s
 +
| 0.5mm Depth
 +
|-
 +
| Acrylic
 +
| 30%
 +
| 150mm/s
 +
| 0.3mm Depth
 +
|-
 +
| Foam Poster Board
 +
| 15%
 +
| 250mm/s
 +
| Surface drawing
 +
|-
 +
| Foam Poster Board
 +
| 27%
 +
| 160mm/s
 +
| 3/32in Depth (half way on 3/16 foam board)
 +
|-
 +
| Glass
 +
| 20%
 +
| 20%
 +
| Clean scan|cut lines
 +
|-
 +
| Glass
 +
| 20%
 +
| 40%
 +
| Clean scan|cut lines
 +
|-
 +
| Vegetable-tanned Leather
 +
| 30%
 +
| 300mm/s
 +
|
 +
|}
  
 +
== Maintenance ==
 +
*Every 8 hours of run time, lenses/mirrors need to be checked/cleaned.
 +
**Lense/Mirror can easily be scratched and/or damaged. Cleaning should be done by qualified personnel.
 +
**http://www.ophiropt.com/user_files/co2/co2_optics_cleaning_data_sheet.pdf
  
−
== Manuals ==
+
===Maintenance Log===
 +
*11/16/2014 Laser Init.
 +
*11/17/2014 Alignment and lens cleaning
 +
*12/08/2014 Booster and external ventilation completed.
 +
*05/01/2016 Cleaned Mirrors/lens
 +
*05/02/2016 Laser realigned
  
 
== Consumables ==
 
== Consumables ==
−
*Mirrors $$$
+
*Mirrors/Lenses. They are replaced when worn/scratched/damaged $160
−
*Laser Tube $$$$$
+
*Laser Tube. 3,000 HR runtime. $410
  
 
=Authorized Users=
 
=Authorized Users=
−
*Ben
+
See list located in space
−
*Brett
+
 
 +
== Authorization Course ==
 +
* We provide laser cutter usage lessons a couple of times a year.
 +
* Those who take this class and successfully complete it become authorized users of the cutter
 +
* Upcoming courses will be announced via our [http://www.meetup.com/MidsouthMakers Meetup page]
 +
* Slide Deck for Authorization Course can be found [https://docs.google.com/presentation/d/1eooGLYwM294R15i5imYVJsfvWOU_ttipIfkLIBPlsFA/edit?usp=sharing here]

Latest revision as of 13:58, 4 August 2022

Laser cutter
Information
Owner Midsouth Makers
Tool Category Tool
Model Redsail X700
Purchased On 10/2014
Cost 5000
Status Available
Availability Training required to use
Labels

Read The Freaking Manual.svgDo Not Hack.svg

Media

Link to the manual location

QRCode

QR-83889fe4dcae0cf23e1049dce90faa57.png

This tool is to be only used by authorized users. If you wish to learn how to use this tool please contact one of the authorized individuals.
Emblem-question-yellow.svg
 Questions? Talk to A Board Member for help or more information.

Location

The two big red things in the Nerdery.

Features

  • Red Sail X700
  • 60 watt
  • Water cooled
  • 700mm x 500mm cut area

Safety

  • Never let the machine run unattended especially when its cutting!
  • Always use approved materials. Some materials can release chlorine gas or catch fire.
  • Remember to pull bed leveling knob before running a job.
  • Run the machine with the interlock on. The interlock is a key switch that will override the option to turn the laser off when the door is opened.

If a fire Occurs

  • Immediately stop the laser, this will more than likely extinguish the fire.
  • If fire still exist, try to blow it out.
  • If fire still exist, spritz it with the water bottle. Notify the board.
  • All else fails, use the fire extinguisher. Notify board.

Testing Plastics for Chlorine

A blow torch and copper wire will be needed for the test.

  • With a pair of pliers heat up the end of the copper wire and burn off any residue.
  • While still hot, touch a sample piece of the plastic you would like to cut with the hot end of the copper wire.
  • Place the wire back into the flame and burn the plastic. If the flame is blue/green the material is not safe and will emit chlorine gas when cut.

Approved Materials

Note: If the material you want to cut isn't listed on this page, email the mailing list.

Material Safe to use with a laser cutter? Can you cut it? Can you engrave it? Notes
Acrylic Safe! Yes Yes
Wood Safe! Yes Yes
Paper/Cardboard Safe! Yes Difficult
Foamcore Board Safe! Yes Difficult 1/4" maximum thickness!
Craft Foam/Foamies Safe! Yes Difficult use quick speeds, low power
Vegetable Tanned leather Safe! Yes Yes
Steel Safe! No Yes (oxidize)
Titanium Safe! No Yields a rainbow of colors depending on power.
Anodized aluminum Safe! No Yes (removes anodization)
All other metals Safe! No Yes, if you use Cermark or other marking chemical.
Glass Mostly safe, don't breathe the glass dust. No Yes

Disallowed Materials

Under NO circumstances should the following materials be cut on the laser cutter:

  • Nylon
  • ABS
  • Polyethylene
  • Lexan/Polycarbonate
  • PVC
  • Vinyl
  • Teflon/PTFE
  • CF/Carbon Fiber
  • Foamcore Board >1/4" thick

Feeds and Speeds

Different materials and thicknesses will require different cut speed and power. Table below is a good starting point for some common materials.

Cutting

Material Power (%) Speed (mm/s) Notes
Acrylic (1/8in)
Acrylic (1/4in) 100% 10 mm/s
Acrylic (1/2in)
EVA Foam (~1/8in) 40% 75mm/s
Foam Poster Board (3/16in) 25% 100mm/s
MDF (1/4in) 100% 6 mm/s
Poster Board 45% 150mm/s
Vegetable-Tanned Leather (~1.5mm) 40% 50mm/s
Wood (5mm) 55% 10mm/s
Wood (1/4in) 95% 15mm/s
Wood (1/2in) 75% 3mm/s

Engraving

Material Power (%) Speed (mm/s) Notes
Wood 23% 300mm/s 0.2mm Depth
Acrylic 30% 20mm/s 3.5mm Depth
Acrylic 30% 50mm/s 1.3mm Depth
Acrylic 30% 100mm/s 0.5mm Depth
Acrylic 30% 150mm/s 0.3mm Depth
Foam Poster Board 15% 250mm/s Surface drawing
Foam Poster Board 27% 160mm/s 3/32in Depth (half way on 3/16 foam board)
Glass 20% 20% cut lines
Glass 20% 40% cut lines
Vegetable-tanned Leather 30% 300mm/s

Maintenance

Maintenance Log

  • 11/16/2014 Laser Init.
  • 11/17/2014 Alignment and lens cleaning
  • 12/08/2014 Booster and external ventilation completed.
  • 05/01/2016 Cleaned Mirrors/lens
  • 05/02/2016 Laser realigned

Consumables

  • Mirrors/Lenses. They are replaced when worn/scratched/damaged $160
  • Laser Tube. 3,000 HR runtime. $410

Authorized Users

See list located in space

Authorization Course

  • We provide laser cutter usage lessons a couple of times a year.
  • Those who take this class and successfully complete it become authorized users of the cutter
  • Upcoming courses will be announced via our Meetup page
  • Slide Deck for Authorization Course can be found here
Retrieved from "http://wiki.midsouthmakers.org/index.php?title=Laser_cutter&oldid=11343"